Diving Deep into Innovation

GDS System Design & Installation for LANXESS AND CIPLA

• Design and install a Gas Distribution System (GDS) for inert gases (Helium, Hydrogen, Nitrogen, Compressed Air) in their R&D lab.
• Gas bank on the 1st floor needed to supply gases to 5 labs on the 3rd floor while maintaining consistent pressure and dry air (moisture-free CA).
• Space constraints and tight deadlines.

Our Work:

• Custom-designed a multi-floor GDS layout to ensure safe, efficient gas delivery from the 1st-floor gas bank to the 3rd-floor labs.
• Engineered pressure stability solutions to account for vertical gas transfer challenges.
• Streamlined installation within the limited timeline.

Key Achievements:

• Successfully delivered JK’s first GDS project, setting a benchmark for future installations.
• Overcame space and time constraints with innovative design and execution.
• Gained hands-on expertise in high-pressure gas systems, enhancing team capabilities.

Client satisfaction:

• LANXESS commended the seamless setup and performance.

DSV Samudra Prabha (HAL offshore)

Client Requirements:

• Testing, cleaning, and inspecting Keller Bottles.
• Hydrotesting & pneumatic pressure testing for pressurization components.
• BOP Station System testing (corrected from "Beit Saturanion").
• Calibration of Safety Relief Valves (SRV).
• Expansion tests on various equipment.

Our Work:

• Hydrotesting conducted with specialized equipment, properly calibrated pressure gauges, and siphon tubes for autoregulation of excess gases.
• Cleaning of the internal surface of Kelly bottles using high-pressure nitrogen gas and water jetting. After cleaning, we undergo a drying process of the internal surface as helium gas is present inside the Kelly bottle during operation.
• Expansion test of various equipment using the Macromantic® principle with an 800 L manometer tube and high-pressure jetting pump.
• After successful completion of all tests, ultrasonic thickness testing is performed to verify the actual shell thickness.
• Painting is applied to each pressurization equipment (minimum 200 μm coverage) as these are offshore equipment.
• Calibration of SRV as per N49L standards and initial compliance.
• Delivering all documentation, including Certificates and Calculation Summaries.

Oxygen Booster Pump Trolley For Hindustan Aeronautics Limited (HAL)

Client Requirements:

• Design and deliver a high-performance oxygen charging trolley booster pump for safe and efficient oxygen transfer at elevated pressures.
• Strict adherence to safety regulations, precision engineering, and detailed documentation as per tender specifications.
• Complete project delivery within 12 weeks, including prototype/model submission and certification.

Our Work:

• Engineered a custom oxygen booster pump system with fail-safe mechanisms for high-pressure oxygen handling.
• Ensured 100% compliance with HAL’s stringent technical and safety standards.
• Prepared and submitted all required documentation, including test reports, design validations, and operational manuals.

Key Achievements:

• On-time delivery of the fully functional system within the 12-week deadline.
• Successful handover of the prototype/model as per HAL’s exact specifications.
• Recognized for flawless execution, accuracy in paperwork, and zero deviations from tender

Client satisfaction:

• Strengthened JK’s reputation as a trusted partner for high-pressure aerospace systems.

20 ft Machinery Container

Project Name:

• Manufacturing & Inspection of 20 ft Machinery Container

Client Name:

• Amphitrite Subsea Engg Pvt. Ltd.

Description:

• 20 ft Machinery container with a dedicated workspace inside the container
• 3 Compressor LP & HP
• High Quality Stainless Steel 2 Nos. Receiver Tank 500+500 ltr
• 18 Cylinder Breathing Cylinder Quad
• Dedicated Electrical Panel with all safety measures
• Submission of Testing & Commissioning Documents all as per IMCA standard

Covid Project

Location

• Savalram, Dombivili
• Art Gallery, Kalyan
• Asara Foundation, Kalyan

Project Name:

1. SITC of 1000 Ltr Tank
2. Liquid Cylinder Manifold
3. Cryogenic Vaporizer

Description:

• 4-line liquid manifold system with safety equipment.
• 1000 liters High Grade Stainless Steel tank for medical gas storage
• Supply of the above items to Kalyan Dombivili Municipal Corporation (KDMC) Hospitals during the Global Pandemic (COVID-19)
• Submission of Documents such as Test Reports, Material Inspection Reports, and Pressure report signed by a Medical Officer as per requirement